Manufacturing Process

Concept

Each piece starts with a concept. The concept is basically a rough design or idea in the mind of the designer based on specified theme. Designer will draw rough sketches creating a feel of the design. Each of our designers is very unique and their sketches truly reflect their personality and passion

Selection

We gather all sketches from all designers and select the ones that truly reflect the modern, distinct, and attractive feelings.

Sketching

When chosen, the sketches are then sent back to the design department, which will create detailed sketches of the design. Once our designers put all details including all of the specification like dimension, approximate weight, size of product as well as other necessary details, they will pass these selected designs to the product development department to create a mold of a particular design.

Mold Making

Firstly, an original mold has to be created for production of the actual models. Our mold makers have a great deal of patience, expertise and concentration, as well as understanding of the physical properties of the rubber compound and the materials when sculpting each figurine. They have to recheck the details including the size of the product and their weight in order to make sure that the designs given are practical to produce.

Production Planning

The production planners decide which designs to produce. When production has been determined and scheduled, the original molds are transferred to the casting department.

Polishing

The specialist uses rubbing wheel, sander, and laser welding machine polishes each piece of product as necessary.

Finishing-Plating

The finishing process involves taking the polished piece which gives the silver piece a shiny look. These are the finishing that we normally present to our customers: silver plating, rhodium plating, black rhodium plating, sand brush, laser cut, hammer finishing, gold plating, rough finishing, and oxidation. Each finishing is done though a unique, different, and specialized technique.

Quality Control

Each and every piece of product goes through our rigid quality control area. It is checked for accuracy on casting, stone setting, and finishing. If any piece does not meet the required standards, it is simply rejected to previous process for repairing or reproducing.

Packaging

Each item is carefully packed into individual poly bag, which is our standard packaging. We also offer various packaging methods (e.g. packing with card, box, and-or display) as well as customer’s own packaging style.

Shipping

Finished items are sent from our factory or warehouse to our customer by airfreight through well known courier companies like FedEx, UPS, TNT, and etc.

Please note that actual manufacturing process for each item may vary depending on design, setting, finishing, and packaging.